Flat wire rods
Flat wire rod is a type of product which is commonly used in
wide array of industrial sectors.The flat wire rods are used extensively in mechanical, electrical
and building construction companies.
Basically
the wire rods are made by heating the original material called billets to
rolling temperatures. Billet is a part of metal used for rolling into bars and
rods. It is the essence of manufacturing wire rods as it is utilized as a raw
material in rolling, fabricating, cutting, bending and various other metal
processing operations.
Materials
used to make flat wire rods
Materials
ranging from case hardened steel, spring steel to different material grade
steel can be used to manufacture flat wire rods. The use of eddy current technology can also be
adapted to form flat wire, ensuring the homogeneity of materials during the
production. With the use of high-speed martensitic tempering and hardening,
smooth and homogeneous microstructure can be produced that can feature
highly-uniform bendablity. A flat
wire is usually expressed in terms of ratio of thickness to width which
should be less than 5:1. A flat
wire is formed by processing a round steel rod having carbon content
between 0.30 and 0.60% by a cold working process.
Formerly,
the method of cold drawing was used to obtain a flat wire, but today due to the demerits of this
method such as high lubrication requirements, a flat wire is constructed
through the round steel wire flattening process.A MS flat wire is a low-priced metal wire made from
iron and carbon. Engineers all over the world use the most of it in their
various kinds of operations. To make the MS flat wire more valuable and attractive and also
to protect it from rust and corrosion a great variety of metal paint, zinc
treatments, red oxide primers and metal spray paint are easily obtainable.
SS flat wire
is another frequently used flat wire which is referred to an alloy of iron and
various other elements such as chromium, carbon, nickel and molybdenum. These
elements form an oxide layer over it which offers resistance to rust and
corrosion and generate a reflective and shiny surface. Along with MS flat wire and SS flat wire, High carbon flat wire is also
highly applicable in the automobile, construction andengineering industries. High carbon Flat wire is
widely recognized as black wire. Fine mixture of ferrite and iron carbide is
used to form a high carbon
Flat wire.
Conclusion
Flat wire rods
are highly recommended for the professionals who are researching on how to design
flexible and reliable wire.The aerospace industries found the use of flat wire much suitable
for their operations. Flat
wire is very reliable in the sense that the conductors are joined parallel
in it, which reduces problems at the time of wiring. Moreover, it requires less
space compared to round wires. Therefore, if an industry wants a standard and
easy application of wiring then flat wire rod is the best option to choose
Publish Date : 28-09-2021