Types of Flat Wire and its Uses
Types
of Flat Wire and its Uses
Flat
wire is a type of rod mostly used in electrical, mechanical, and construction
industries. They are obtained by the heat treatment of metal pieces called as
billets on rolling temperatures. Billets are usually the raw materials used to
manufacture different wire rods by the process of rolling, cutting,
fabricating, bending, and other processing operations. Flat wire is also known
as ribbon wire and is used for many furnishing works. Among the different types
of flat wires available, some are listed and described below.
Uses
of flat wire
Due
to its rectangular face and flat surface, flat wire is extremely versatile for
use in multiple projects. Below mentioned are four main uses of flat wires:
·
Building Support:
Flat wire is widely used as a building support material. They are used for
ladder hangers, support braces, overhead doors, gate latches, heaters, duct
work, and bracing.
·
Frame Construction:
Flat wire can be easily cut to desired lengths and welded or drilled into the
required place for the use of framework. As the bars made of metals are highly
durable, and can hold the weight of the construction, they are extensively used
for this purpose.
·
Industrial Artwork:
Flat wire is among the top picks for the industrial craftsman and artists who
work on large-scale industrial pieces such as statues and structures. They are
extremely sturdy after they are forged and malleable to shape.
·
Additions and
Improvements: Flat wires are not only used in
the building phases, but are also used in the post-construction reinforcements
to existing structures. Flat wires have the property to cut into any shape and
formed to any fit, support or replace the materials already in place.
Types
of Flat Wire
SS
Flat Wire
As
per the name, SS flat wire is made up stainless steel which is considered to
reflect a high resistance to corrosion and stain. When a metal that contains
iron comes in contact to oxygen undergoes significant change in its properties.
Therefore to avoid this, stainless steel is designed and manufactured in a way
that resist against oxidation having a chromium content of minimum 10.5
percent.
Uses
of SS Flat Wire
SS
flat wire has a shiny surface and is pleasing to eyes, so they are used in
areas where low corrosion rate is required. These include interior decoration,
household appliances, automobile applications, wire mesh, food processing,
aerospace applications, and medical appliances.
MS
Flat Wire
Also
known as low carbon steel flat wire, MS flat wire is made up of a steel that contain
very low carbon contents which ranges from 0.25% to 0.5% by weight. It is among
the most common grade of carbon steel that are used to make flat wires. Therefore
wires made of mild steel are highly ductile and formable. MS flat wire does not have large contents of
other elements such as chromium or molybdenum. These are the most common and
extensively used steel wires in the construction and manufacturing industry.
Uses
of MS flat wire
MS
flat wire is among the most used flat wires and is commonly used in the body
parts of automobiles, manufacturing of plates and wire products and in
applications related to structural steel, wire, automobiles, furniture,
decorations, signs, fencing, and in the manufacturing of nails. MS flat wires are
also used in the bright bar industries, cable tray manufacturers, excavators,
escalators, railways, truck trailers, bus bodies, automobiles, and home
appliances.
High
Carbon Steel Flat Wire
Unlike
MS flat wire, high carbon steel flat wire has high contents of carbon that can
be up to 2.1 percent of its total weight. Therefore, high carbon steel flat
wire can provide more durability as it is harder and stronger than any other
steel flat wires. The characteristics of high carbon steel are extremely
beneficial in the fields of making knives, swords, and other bladed weapons.
Uses
of high carbon steel flat wire
The
major uses high carbon steel flat wire are in the fields of making springs,
industrial brush, wire ropes, fasteners, etc.
Spring
Steel Flat Wire
Spring
steel flat wire is manufactured due to its unique characteristic of
flexibility, and being highly strong at the same time. These are majorly used
in the manufacture of springs and in many industrial and mechanical suspension
applications. Spring steel flat wire are usually low alloy medium carbon steel
flat wires with distinct resilient properties.
Uses
of Spring steel flat wire
Spring
steel flat wire is majorly used in the manufacture of musical instruments such
as piano, guitar, etc. They also used in the vehicle coil springs, antennas,
metal swords, electrical fish tapes, and in the fabrication of lock picks.
Conclusion
Flat wires are used in masses in the production of different application in various
industries. Flat wires that are made out of different materials possess
different properties and characteristics. They are among the most used wires
out there.
Publish Date : 29-10-2021